Rug scouring apparatus



Dec 6, 1955 J. P. WILSON ETAL RUG SCOURING APPARATUS 11 Sheets-Sheet l Original Filed Aug. 16, 1950 Dec. 6, 1955 J. P. wlLsoN ETAL RUG SCOURING APPARATUS 11 Sheets-Sheet 2 Original Filed Aug. 16, 1950 L N .Owwu

Dec. 6, 1955 J. P. wlLsoN ET Al. 2,725,583

RUG SCOURING APPARATUS Original Filed Aug. 16, 1950 l1 Sheets-Sheet 3 Dec. 6, 1955 J. P. WxLsoN ET AL 2,725,583

RUG SCOURING APPARATUS 11 Sheets-Sheet 4 Original Filed Aug. 16, 1950 Llcrfj.

DeC- 6, 1955 J. P. WILSON ETAL 2,725,583

RUG scouRING APPARATUS Original Filed Aug. 16, 1950 l1 Sheets-Sheet 5 new.

I V, f@ i sw a A u L i HCA?. l /L Dec. 6, 1955 J. P. WILSON ET AL RUG SCOURING APPARATUS l1 Sheets-Sheet 6 Original Filed Aug. 16, 1950 J. P. WILSON ET AL RUG SCOURING APPARATUS Dec., 6, 1955 11 Sheets-Sheet '7 Original Filed Aug. 16, 1950 Dec. 6, 1955 J. P. wxLsoN ET AL RUG scouRING APPARATUS 11 Sheets-Sheet 8 Original Filed Aug. 16, 1950 -EICL i7 Im/efzfz 70 Jaz/ff? Maly Dec. 6, 1955 J. P. WILSON ET AL RUG scouRING APPARATUS l1 Sheets-Sheet 9 Original Filed Aug. 16, 1950 ,EEEEEEEEENNSN Od .wmw

Dec. 6, 1955 J. P. WILSON ET AL RUG SCOURING APPARATUS l1 Sheets-Sheet lO original Filed Aug. 16, 195o @ICL Q5 Dec. 6, 1955 J. P. WILSON ET AL RUG scouRING APPARATUS 11 Sheets-Sheet ll Original Filed Aug 16, 1950 www United States Patent O RUG SCOUR-IN G lrPIARA'lUS Jack P. Wilson, Penn Wynne, and' William H. Scott, Oreland, Pa., assignors to' Proctor' & Schwartz, Inc., Philadelphia, Pa., a corporation of Pennsylvania Original application August 16, 1950, SerialV No. 179,762, now Patent No. 2,657,045, dated` October 27, 1953. Divided and this application May 28,. 1951,. Serial No.

8 Claims'. (.Cl.- 15-40) This: invention relates tonew and useful improvements in'scouri-ng and scrubbing machines, and particularly to new and useful improvements in appara-tus for scouring and scrubbing rugs and like floor coverings; and is` a division' of copending application Serial No.' 179,762, filed ugust'flf, 1l950,nowy U. S. Patent No. 2,657,045.

Present day practicevin substantially all rug cleaning establishments the United States consists inV lirst scouring and rinsing the pile side of the rug, scouring and rinsing the back of the rug, then squeegeeing or squeeze-- roll-ing the-rug and finally drying it. In some very few cases the rugs are stretched duringA drying in order to maintain or returnA them to their original size, and an applicationof sizing to hold them to shape sometimes is made. Most scouring and rinsing today is done by placing the rug on a cement iloor and scouring the pile sidev thereof with a rotary floor cleaning brush while feeding ay mixture of so'apandi water through the brushY to the surface of the rug. After scouring, the surface of the rug is sprayed or rinsed by means of a clear water hose, and the rug is. then turned over with the back side facing up and a similar scouring operation is performed onth'e back. lf' the establishment is a large one, they may have a large squeeze roll through which therug is passed' t'o remove excess Water andi for a thorough flushing tov remove all traces of the cleansingsoap, a large volume spray of clear water lbeing directed onto the rug su'rfacebeforey it passes through a squeeze roll in order toprovide as'la'r'ge a volume of rinse Water as possible; If the establishment is small,'the excess water and soap are merelyscraped from the rug by' means ofa squeegee or analogous device.

After these operations have been completed, the rug is'generally dragged manually' into a drying room and mounted' to a pole by one edge' after which 4it is hoisted up so that it hangs in the room where it is subjected to circulating hot air or other drying medium.

I Some of the major disadvantages of conventional rug cleaning practice, apart from the great amount' of time and labor involved, consist in thev non-uniformity of scouring and cleaning, the shrinkage of the rug, because in most cases no attempt is made to control or prevent shrinkage, the migration and bleeding, of the colors inthe rug due to hanging them in a vertical position in the drying room, and the limpness and loss of shape due to loss of sizing during. the scouring.

With the foregoing in mind the principal object of the present invention is to provide a novel'v apparatus for scouring and cleaning rugs which. effectively eliminates all of the foregoing disadvantages and objections encountered in` present vday practice and which in particular provides al'unform cleaning of the rug by mechanical means that substantially reducesA the amount of timel and labor required while maintaining positive control of the ,rug to prevent shrinkage thereof.

Another object of the invention is to provide an apparatus for scouring rugs having the features and advan- 2,725,583 Patented Dec. 6, 1955 ICC tages set forth, which is highly efficient and: effective in operation and use.

Thesey and other objects of the invention and the various features and details of the construction andy operation thereof are hereinafter set forth and described with reference to the accompanying drawings, in which:

Fig. l is a schematic side elevational view of a rug cleaning range embodying rug scouring apparatus made according to the present invention, and a dryer for the rugs.

Fig. 2 is a top plan View of the rug scouring apparatus cf the present invention;

Fig. 3 is a front end elevational view of the scouring apparatus;

Fig. 4 is an enlarged side elevational view of the rug scouring apparatus;

Fig. 5` is an enlarged fragmentary vertical' sectional view longitudinally of the machine showing the feed-in and back scrubbing arrangement of the machine as well as the mechanism for mounting the rugs upon the conveyor;

Fig. 6 is a fragmentary sectional view on line 6--6 Fig. 5;

Fig. 7 is a fragmentary sectional View on line 7-7, Fig. 5;

Fig. 8 is a fragmentary sectional view on line 8 8, Fig. 5;

Fig. 16 is an enlarged sectional view on line 16-16,

Fig. 14; y

Fig. 17v is an inverted view from the bottom of one of the brush elements embodied in the rotary scrubbing device of Fig. l0; Fig. 18 is an enlarged sectional View on line 18--18, Fig. 17;

Fig. 19 is a sectional view similar to Fig. 18 showing a modified construction of the brush;

Fig. 20 is asectional View on line 2li-20, Fig. 4; Fig. 2l is an enlarged sectional View on. line 21421, Fig'. 20;

' Fig, 22 is an enlarged fragmentary view in plan taken on line 22-22,Fig. 20; v

Fig. 2'3 is a sectional view on line 234-23, Fig. 22; Fig. 24 is an enlargedl fragmentary sectional view on line 24-24, Fig. 2;

Fig. 25 is a fragmentary plan view of the disclosure in Fig. 24; and

Fig. 26 is a schematic diagram showing the fluid system andA operating pistons which effect reciprocation of the rotary scrubbing brush devices and the transversely oscillating brush, respectively. Referring now to theV drawings, and more particularly to Figs. 4 and 5 thereof, a ru-g or like article to be scoured is fed into the` apparatus of the present invention over a feed roll 1 which is provided with a plurality.` of projecting. pins 2 thereon to assist the operator in manually holding a rug on the feed roll 1 until the rug has been fed a suflicient distance into the apparatus. In accordance with the present invention the rug is fed to the apparatus so that the back or base of the rug is in contact with the feed roll 1 with the pile side thereof exposed or facing outw wardly as shown in Fig. 5.

After leaving the feed roll 1 the rug passes over a bed plate 3 which extends the entire width of the machine and substantially spans the space between the feed roll 1 and an adjacent push-on roll 4. As shown in Fig. 5 of the drawings, the inner portion of the bed plate 3 curves downwardly and the edge thereof is bent under to provide a flange 5, the purpose for which will later appear.

The push-on roll 4 is provided with a relatively soft rubber cover 6 and is mounted on a shaft 7 which has its opposite ends journaled in the lower ends of angularly disposed arms 8. The upper ends of the arms 8 are secured to opposite sides of the structural framework of the apparatus as indicated at 9 in Fig. 4.

As the rug leaves the bed plate 3 at the inner end thereof the rug passes about the push-on roll 4 with the pile side thereof in contact with the rubber cover 6 of said roll and the back side or base of the rug facing outwardly, for example, in the relation shown in Fig. 5 of the drawings, In a portion of the course of its passage about the lower surface of the roll 4 the rug is supported in contact therewith by means of a series of wires 10 arranged, for example, as shown in Figs. 8 and 9 of the drawings.

With reference to Fig. 8, the wires 10, which may be of relatively heavy construction, for example, piano wire, each pass upwardly through a slot or notch 11 in the bed plate flange 5 and then pass downwardly through another notch 11. The vertical courses of each such wire 10 then pass through a hole 12 in one of a plurality of supporting shoes 13, and then about a bushing 14 and downwardly where their opposite ends are connected, as indicated at 15, to the upper ends of coiled tension springs 16. The springs 16 have their opposite ends secured in eyebolts 17 which are xedly anchored in the horizontal flange 18 of an angle plate 19 that is mounted on the bottom side frame members 20 of the apparatus. The several wires 10 are arranged in lapped pairs at spaced intervals entirely across the machine.

The shoes 13 previously mentioned serve also to support the rug during a portion of its passage about the push-on roll 4. These shoes 13 are arranged at equally spaced intervals entirely across the apparatus, for example, as shown in Fig. 7 of the drawings, the said shoes 13 being supported by upstanding legs 21 having their upper ends welded to the shoes 13 as indicated at 22, and their lower ends adjustably mounted in brackets 23 secured to the upstanding web 24 of the aforesaid angle bar 19,

for example, in the relation shown in Fig. 5 of the drawings. lAdjustment of the shoes 13 relative to the push-on roll 4 is desirable both for controlling the pressure exerted by the shoes 13 on the rug, and also to provide for rugs of different thickness which may be passed through the apparatus.

In the course of passage of the rug about the push-on roll 4 the back side or base of the rug is thoroughly scrubbed and scoured by means of a cylindrical brush 25 having-groups of bristles 26 arranged longitudinally and circumferentially thereof. The brush 25 extends entirely across the machine and is mounted on a shaft 27 which has its opposite ends journaled in blocks 28 (see Fig. 4). The blocks 28 are slidably mounted in guide frames 29 secured at oppositesides of the machine and the position of the blocks 23 in the guides 29 is adjustable by means of jack screws 30 operated by handwheels 31. By this construction the position of the brush 25 with respect to the roll 4 and consequently the back side of a rug, may be varied as desired. In addition to the adjustability provided by the jack screws 30, the brush 25 is yieldingly mounted by means of relatively heavy springs 32 which are coiled about the jack screws 30 and act between the end cross-head portion of the guide 29 and the blocks 28.

The brush 25 is rotationally driven at a predetermined speed by means of a motor 33 through a chain 34 which passes about a relatively small sprocket 3S on the motor shaft and a relatively larger sprocket 35a lixed on the shaft 27 of the brush. The brush 25 is driven in the clockwise direction as shown by the arrow in Fig. 5 and as the brush rotates there is discharged onto the bristles, prior to contact thereof with the back side of the rug, a supply of a mixture of water and a cleaning agent such as soap. This mixture is discharged outwardly through an aligned series of openings 36 provided in a distributing pipe 37 which receives the cleansing mixture from a suitable source of supply (not shown). A drip pan 38 for excess cleaning material underlies the brush 25 and the spray device 37, in the relation shown in Fig. 5. The tray 38 is secured to the lower edge of a suitable splash guard 39, the splash guard 39 and drip tray 38 extending entirely across the full width of the machine.

The brush 2S operates to thoroughly clean and scrub the back side or base of the rug as the latter passes around the push-on roll 4 and, after the rug is scrubbed and cleaned by the brush 2S, continued movement of the rug brings the back side thereof into the path of a number of suitable rinsing sprays which are discharged through openings 40 in a distributing pipe 41 which extends entirelypacross the machine. The distributing pipe 41 in turn is supplied with rinse water or other liquid through several pipe connections 42 thereto from a main supply manifold 43. Mounted upon the distributing pipe 41 of the rinse spray equipment are dellectors 44 arranged, respectively, in association with each discharge opening 40 in the pipe 41. The deflectors 44 are constructed and mounted as shown in Figs. 5 and 7 of the drawings and operate to spread or fan-out the rinse liquid so that coverage of the entire transverse width of the rug is assured.

In addition to supporting the rug during scrubbing and rinsing of the back side thereof, the push-on roll 4 operates to impale the rug upon sharp pins or spikes which are secured to and project outwardly from an endless conveyor 51. As shown in the drawings, and particularly Fig. 5 thereof, the conveyor 51 preferably is of the hinged plate type and the pins 50 are secured therein, for example, on 3" centers both in the direction of travel of the conveyor and transversely thereof. The conveyor 51 extends about a plurality of wheels 52, 53, 54, and 56, respectively, arranged as shown in Fig. 4 of the drawings so that the endless conveyor 51, commencing-adjacent the push-on roll 4, follows an angularly upward course to the wheel 53 then moves substantially horizontally to a plurality of guide rollers 57 from which it declines angularly and then passes about the wheel 54 from which it follows a return course over the wheels 55 and 56 back to the wheel 52. The wheel 54 has a shaft and this, together with said wheel 54, is rotationally driven at a predetermined rate of speed by a sprocket 61 which is secured on the shaft 60 and is driven by means of a chain 62 from a sprocket 63 on the shaft 64 of a motor 65 (see particularly Figs. 2 and 4 of the drawings).

With reference more particularly to Fig. 5 of the drawings, it will be observed that the conveyor wheel 52 is mounted subjacent the push-on roll 4 so that the conveyor 51 as it leaves the wheel 52 passes closely adjacent the peripheral surface of the push-on roll 4 so that the latter operates to impale the rug on the pins or spikes 50 of the conveyor, the arrangement being such that the back side or base of the rug is in contact with the endless conveyor 51 with the pile side thereof facing upwardly oroutwardly as shown. As it leaves the wheel 52 the conveyor 51 passes over a backing plate 66 which serves to support the conveyor during impalement of the rug thereon.

In the past, one of the diculties encountered in most attempts to provide a continuous' rug scouring machine of the type here involved has been the tendency for the rug to buckle between adjacent points of impalement on the conveyor pins. Unless the rug rests hat on the conveyor a uniform cleaning of the rug cannot be obtained and, furthermore, the buckles or ripples in the rug between adjacent pins longitudinally of the conveyor provide an excess of rug material between the pins which is available for shrinkage. However, in the present invention buckling of the rug between adjacent pins longitudinally of the conveyor is entirely eliminated by mounting the wheel 52 and its shaft 52a so that the conveyor 51, as it leaves the wheel. 52, does not travel on a line truly tangent to the surface of the wheel 52 but rather is caused to be offset or deflected slightly inthe direction of the wheel 52 thereby causing the successive plates of the conveyor 51 to be'disposed at a small angle relative to each other as will be discernible by reference to Fig. 5 of the drawings".

By causing the successive plates of the conveyor 51 to be angularly deflected relative to each other as* they leave the wheel 52 and pass on to the backing plate 66, the distance between the points of the pins passing opposite the push-on roll 4 is reduced an amount Sullicient to compensate for the excess amount of the rug in a given plane dimension due to the curvature of the rug about the push-on roll. Consequently, when the rug and conveyor 51 flatten out after leaving the push-on roll 4 the length of the rug between each set of pins 50 longitudinally of the conveyor will be substantially the same as the spacing of the pins with the result that not only is buckling of the rug prevented between adjacent pins 50 but the latter serve effectively to secure the rug against material shrinkage.

The conveyor 51 with the rug impaled thereon as described carries the rug upwardly and over the wheel 53 whence the conveyor and rug thereon travel in a generally horizontal direction to the idler rolls 57. During travel of the rug through this horizontal portion of the conveyor course, it will be apparent that the pile side of the rug s facing upwardly and exposed for cleaning, and is thoroughly scrubbed and scoured by means of a plurality of rotary brushes 70 each driven by a suitable source of power such as an electric motor 71. In the illustrated embodiment of the invention four such brushes 70 are provided and these are carried in suitable frames 72 which form part of a generally rectangular frame or carriage C comprising side rails 73 and 74 and connecting members 75 constructed and arranged so that the frames 72 span the space between the rails 73 and 74 and the brushes 70 are disposed intermediate the latter, for example, as shown in Figs. 4 and 10 of the drawings.

be noted that eachY brush frame 72 is pivoted to the car` riage Cat one side thereof, and at its: opposite sider the frames 72 simply rest upon the carriage, being supported' by an adjustable pin 72b. In addition, the motor 71 and brush 70 are pivotally mounted in the frames 72 as indicated at 72C arranged at diametrically opposite sides of the motor and providing a pivot axis for thel motor 71 and brush 70 disposed in paral'ell spaced' relation with respect to the pivot axis of the frame 72 about its pivot 72a. By this construction it will be apparent that the' brush 70 will engage uniformly upon the surface of a rug regardless of the thickness of the rug and without the necessity of adjusting the frame 72 by its pin 72b for different thicknesses of rugs as they pass through the machine.

The construction of the rotary brushes 70 is shown in Figs. 17 and 18 of the drawings. In this connection it is to be noted that the two outer circumferential courses of the brush bristles are beveled outwardly and upwardly as indicated at 70a thus minimizing any tendency for the transverse movement of the brushes 70 to fold or ilip over portions of the rug, particularly at the opposite side edges thereof, and this may be further minimized by making the two outer circumferential coursesof the brush bristles relatively softer than the inner courses of the bristles'. Since the two outer courses of the brush bristles 70a are stiffened by the fact that they are cut off to provide the bevel, it may be desirable while retaining the peripheral bevel of the outer courses of the bristles, nevertheless, to provide a reasonable length of bristle in these two outer courses, and this may be accomplished, for example, by upwardly offsetting the mounting of the two outer courses of bristles shown as 7Gb in the modified form of brush shown in Fig. 19 of the drawings.

Surrounding each of the rotary brushes 70 is an annular plate element 80 which is constructed and configurated as shown more particularly in Figs. 1'4 to 16 of the drawings and is rigidly suspended from the cross-connecting piece 75, for example, by means of upstanding bolts 81. These annular plates normally closely overlie or just clear the surface of the rug as shown in Fig. l0 of the drawings and are adapted to maintain the rug impaled upon the pins 5t) of the conveyor 51 by preventing accidental displacement therefrom as the result of the action of the rotating brushes 70.

With referencev more particularly to Figs. l1, 12 and 13 of the drawings, the rotary brush carriage C is actuated back and forth across the rug in the manner described The brush carriage C is adapted to be moved back and forth transversely of the machine` and crosswise of the pile side of the rug so that the rotating brushes 70 are caused to contact or engage the entire width of the rug. For this purpose the side members 73 and 74 of the carriage mount wheels or the like 76 which are adapted to ride upon the lower flanges of a pair of inwardly facing channel frame members 77 and 78, respectively, which are xedly secured transversely of the machine, for example, asshown in Figs. 2, 4 and 10.

A. mixture of water and cleaning agent such as soap is supplied to each of the rotary brushes 70 through a flexible hose or the like 79. The forward motion of the rug on. the conveyor 51 and the crosswise movement of the rotary brushes 70 produces a definite path of scouring upon the rug which is controllable and is automatically maintained by driving the rotating brush carriage back and forth in timed relation to the travel of thev rug through the machine;

The rotary brushes 70 may be iloatingly mounted on the frames 72l so that they automatically adjust themselves to the various thicknesses of the rug that may be conveyed through the machine. In this connection it is to by means of an hydraulically operated piston which operates within a cylinder 86 (see also Fig. 2). The cylinder 86 is mounted in horizontal position above the side member 78 by means of brackets 87 which are secured,-for example, by bolts to a mounting plate 88 which projects laterally from the top of said member 78 as shown in Fig. 12. The outer end of the piston 85 is con nected, as indicated at 89, to a' plate 90 which is xedly mounted to an upstanding generally triangular bracket plate 91 which is carried by the carriage C in overlying relation to the side rail 74, being braced by an angle brace' 92.

Flow of liquid to the hydraulic cylinder 86 is controlled by a 4-way valve 93 from a pilot valve 94. The pilot valve 94 is operated by a rockable member 95 having a pair of projecting arms 96 and 97, respectively, ar ranged, for example, as shown in Figs. 11 and 13 ofthe drawings. Actuation of the pilot valve rocker 95 is accomplished by means of upwardly projecting fingers 98 and 99 carried by the brush carriage C and arranged respectively in the path of the arms 96 and 97.

In the positionof the rotary brush carriage C shown in Figs'. 2 and 1l, the carriage is at the extreme left hand limit of its movement and the linger 98 has engaged the arm 96 and actuated it in the clockwise direction with respectto Fig. 1l' thereby causing oil or other hydraulic fluid to enter the cylinder 86 in a direction to effect actuation of the piston 85 in the right hand direction with respect to Fig. 11 thereby correspondingly actuating the carriage C and the several rotating brushes 70, a typical hydraulic system suitable for this purpose being shown in Fig. 26 of the drawings.

Conversely, as the carriage C and its rotating brushes reach the end of their travel in the right hand direction with respect to Figs. 2 and l1, the finger 99 will engage and actuate the valve arm 97 thereby operating the pilot valve 94 to cause hydraulic uid to flow in the opposite direction and effect actuation of the piston 85 to the left with respect to Fig. 11 resulting in corresponding traverse of the carriage C and the rotating brushes 70 carried thereby.

After the rug has been subjected to the described scrubbing and scouring action by the rotary brushes 70, continued movement of the conveyor 51 brings the rug into engagement with a transversely oscillating pile laying brush 100 shown, for example, in Figs. 4, 20 and 2l of the drawings. This brush 100 operates to break up any pattern produced in the pile surface of the rug by the combined rotary and reciprocatory action of the brushes 70 and to lay the pile of the rug relatively uniformly. As shown in Fig. of the drawing, the transversely oscillating brush 100 is made up of a plurality of elongated aligned sections each tixedly mounted in suspended relation from rods or shafts 102 and 103 by means of vertically extending rigid brackets 101. The rods 102 and 103 are arranged in alignment with each otherand are slidably mounted in suitable brackets 104 at the rearward side of the rail 78.

Additional support is provided for each section of the brush 100 and the rods 102 and 103by extending the middle bracket of each brush section upwardly as indicated at 105, in Fig. 2l, and rigidly connecting the upper end thereof to a relatively short shaft member 106 which has its opposite end portions mounted for axially sliding movement in relatively spaced sleeve or guide bearings 107.

Reciprocatory oscillation of rods 102 and 103, and hence the brush 100, is accomplished by means of a double acting hydraulic cylinder 108 which actuates an internal piston 109 (see Fig. 26) having oppositely extending pistcn rods 110 and 111 disposed between and connected respectively to the adjacent ends of the rods 103 and 102, for example, as shown in Fig. 20. With reference to Fig. 26, operation of the piston 109 is controlled by a 4-way valve 112 under the master control of a pilot valve 113. As shown in Figs. 20 and 23 the pilot valve 113 is mounted on a bracket 114 secured to the top of the side rail 78. As in the case of the pilot valve 94, the pilot valve 113 is operated by a rocker member 11S having projecting arms 116 and 117 angularly arranged with respect to each other. The pilot valve arms 116 and 117 are actuated respectively by fingers 118 and 119 carried by a bracket on the left hand one of the short rods 106 and the construction and arrangement of the said fingers 118 and 119 as well as the arms 116 and 117 of the pilot valve is such that the transversely reciprocable brush 100 is caused to oscillate back and forth at a relatively high frequency through a stroke of substantially short length, the operation of the pilot valve 113 through actuation of the fingers 118 and 119 being generally similar to actuation of the pilot valve 94, previously described.

It is to be noted that the brush 100 is constructed and arranged so that the bristles thereof are disposed at an acute angle to the surface of the rug and decline toward the rug surface in the direction of travel of the rug, see for example, Fig. 2l of the drawings. This construction and arrangement of the pile laying brush 100 is provided for the purpose of affording a better feed of the rug beneath the brush and also to permit the use of relatively long bristles, particularly at the rear of the brush.

After the rug has been subjected to the pile laying action of the transversely reciprocating brush 100 continued movement of the conveyor 51 brings the rug into engagement with a rinsing device which extends across the rug the entire width of the machine. As shown in Figs. 2 and 4 of the drawings, this rinsing device comprises a pair of relatively spaced rolls 120 and 121 which are adapted to engage upon the surface of the rug and clear rinse water is discharged from a narrow continuous slot in a transversely extending pipe 122 against the upwardly facing pile side of the rug intermediate said rolls and 121, rinse Water being supplied to the pipe 122 through branch pipe 123 from a distributing pipe 124. The rolls 120 and 121 operate to entrap therebetween a mass of the water which flows out between the ends of the rolls at the sides of the machine and effects a thorough rinsing of the soap or other cleaning agent from the rug. After passing beneath the rinse device the rug and conveyor 51 pass over the small rolls 57 and then take a downwardly inclined course to bring the pile side of the rug into engagement with a secondary rinse in the form of a spray or jet of clear water discharged onto the pile surface of the rug through a narrow elongated slot in a transversely extending pipe 125, the latter being supplied with water through a branch pipe 126 from a supply 127.

Following the secondary rinse the rug and conveyor 51 continue to move downwardly toward the driven wheel 54. As the rug approaches the wheel 54 on the conveyor 51 the rug is disengaged from the pins 50 of the conveyor 51 by means of a plurality of fingers 128 (see Figs. 24 and 25) which direct the rug away from the conveyor 51 toward a pair of relatively superimposed squeeze rolls 130 and 131. The ngers 12S are uniformly spaced across the entire width of the machineand are mounted in pairs of suitable brackets 132 which are secured by means of U-boits 133 upon a transverse rod 134 that extends entirely across the machine intermediate the wheel 54 and the lower squeeze roll 130. Certain of the fingers 128 have their outer ends adjacent the squeeze rolls 130 and 131 extended and upwardly curved as indicated at 135 to direct the leading edge of the rug to and between said rolls 130 and 131.

In addition, and in order to insure proper feeding of the rug to the Vrolls 130 and 131, there is provided between each pair of fingers 128 a toothed feed roll 135 which is fixedly mounted upon a shaft 137 rotatably mounted in auxiliary support brackets 138 which are secured to each of the brackets 132 previously described. This shaft 137 is rotationally driven by a belt 140 (Fig, 2) from an idler shaft 141 which in turn is driven by a chain and sprocket arrangement 142 from the shaft 143 of the lower squeeze roll 130, the latter being driven at its opposite end by suitable gearing 144 from a sprocket145 which is driven by a chain 146 from a sprocket 147 on the shaft 64 of the motor 65. After the rug passes between the squeeze rolls 130 and 131 it may be deposited onto. a conveyor 148 (Fig. 1) and thereby conducted through a suitable dryer generally designated by reference character D.

From the foregoing description it will be observed that the present invention provides a novel apparatus for scouring and cleaning rugs which eliminates effectively the numerous disadvantages and objections encountered in present day rug cleaning practices. The invention particularly provides a novel apparatus for effecting a uniform cleaning of rugs vby mechanical means which substantially reduces the time and labor required and at the same time maintains positive control of the rug to prevent shrinkage thereof. In addition, the invention provides a rug scouring machine as set forth which utilizes a single conveyor and at the same time provides for scrubbing of both sides of the rug by mechanical means.

While particular embodiments of the apparatus of the present invention have been set forth herein, it is not intended to limit the invention to such disclosures, and changes and modifications may be made and incorporated therein as desired within the scope of the following claims.

We claim:

1. In rug scouring apparatus, a conveyor having projecting pins arranged at intervals longitudinally and transversely thereof and adapted to convey a rug engaged on the pins thereon with the pileside of the rug facing upwardly, scrubbing means adjacent said conveyor comprising a plurality of rotationally driven brushes disposed in alignment crosswise of the travel of the rug, said brushes being reciprocable as a unit transversely across the pile surface of the rug and having bristles disposed to engage and clean the same, and an annular plate surrounding each of said brushes ixedly mounted with respect thereto at a level slightly above the free ends of the bristles of each of said brushes to thereby closely overlie the surface of the rug and maintain the latter impaled on the pins of the conveyor by preventing accidental displacement of the rug from the pins due to the action of the scrubbing means.

2. Rug scouring apparatus as claimed in claim l wherein the annular plate surrounding each brush has its outer peripheral edge portion inclined in a direction radially outward of the brush.

3. In rug scouring apparatus, an endless conveyor having projecting pins arranged at intervals longitudinally and transversely thereof and adapted to convey a rug upon the pins of the conveyor with the pile side of the rug facing outwardly, scrubbing means adjacent said conveyor comprising a plurality of rotary brushes reciprocable transversely of a unit across the pile surface of the rug to thoroughly clean the same, pile laying means extending transversely adjacent the conveyor comprising a narrow sectional brush reciprocable transversely as a unit across the pile surface of the rug to uniformly position the pile after the action of the rotary scrubbing brushes, and hydraulically operated piston means to oscillate said pile laying brush crosswise of the rug through a short stroke at relatively high frequency.

4. In rug scouring apparatus, an endless conveyor having projecting pins arranged at intervals longitudinally and transversely thereof and adapted to convey a rug upon the pins of the conveyor with the pile side of the rug facing outwardly, scrubbing means adjacent said conveyor comprising a plurality of rotary brushes reciprocable transversely as a unit across the pile surface of the rug to thoroughly clean the same, and pile laying means extending transversely adjacent the conveyor comprising a brush reciprocable transversely across the pile surface of the rug to uniformly position the pile after rotary scrubbing action thereon, said pile laying brush comprising at least one transversely extending course of bristles disposed at an acute angle to the surface of the rug and declining in the direction of travel of the rug.

5. In rug scouring apparatus, an endless conveyor having projecting pins arranged at intervals longitudinally and transversely thereof and adapted to convey a rug upon the pins of the conveyor with the pile side of the rug facing outwardly, scrubbing means adjacent said conveyor comprising a plurality of rotary brushes reciprocable transversely as a unit across the pile surface of the rug to thoroughly clean the same, and pile laying means comprising a brush extending transversely across the pile surface of the rug and reciprocable back and forth to uniformly position the pile after rotary scrubbing action thereon, said pile laying brush comprising a plurality of transversely extending courses of bristles each disposed at an acute angle to the surface of the rug and declining in the direction of travel of the rug.

6. In rug scouring apparatus, an endless conveyor havl0` ing projecting pins arranged at intervals longitudinally and transversely thereof and adapted to convey a rug upon the pins of the conveyor with the pile side of the rug facing outwardly, and scrubbing means adjacent said conveyor comprising a plurality of rotary brushes reciprocable transversely as a unit across the piie surface of the rug to thoroughly clean the same, each of said brushes including a circular base member and a plurality of circular courses of bristles arranged concentrically therein and projecting from one face of the base member perpendicular to the plane of rotation of the brush, the outer peripheral edge portion of said base member being recessed at the underside thereof and having the outermost courses of bristles mounted therein at a level upwardly offset from the mounting of the inner courses of the bristles, and the outermost courses of bristles having their free ends cut on a bevel to provide an outwardly inclined peripheral edge portion to the brush.

7. ln rug scouring apparatus, an endless conveyor having projecting pins arranged at intervals longitudinally and transversely thereof and adapted to convey a rug upon the pins of the conveyor with the pile side of the rug facing outwardly, scrubbing means adjacent said conveyor comprising a plurality of rotationally driven brushes disposed in alignment crosswise of the direction of travel of the rug and reciprocable transversely as a unit across the pile surface of the rug to clean the same, a frame for each brush mounted for relatively free pivotal movement about an axis parallel to said conveyor, and means carried by said frame pivotally mounting each of said brushes for movement independently of the other brushes about an axis parallel to the pivot axis of said frame, the pivotal mountings of said frame and individual brushes intercooperating to cause the brushes to bear uniformly on rugs on the conveyor having different thicknesses.

8. In a rug scouring apparatus, conveyor means to engage and convey a rug with the pile side of the rug facing upwardly, scrubbing means overlying said conveyor comprising a plurality of rotationally driven brushes disposed crosswise of the direction of travel of the conveyor and reciprocable as a unit transversely across the pile surface of the rug to clean the same, an annular plate surrounding each of said brushes and fixedly mounted with respect thereto normally to closely overlie the surface of the rug and maintain the same impaled on the pins of the conveyor by preventing accidental displacement due to the action of the scrubbing means, and means floatingly mounting each of said brushes to cause the individual brushes to independently adjust themselves and said annular plates automatically to rugs of various thicknesses on the conveyor.

References Cited inthe file of this patent UNITED STATES PATENTS `1,494,895 Foldessy May 20, 1924 1,806,237 Chase et al. May 19, 1931 1,833,360 Fox et al. Nov. 24, 1931 1,925,377 Felton Sept. 5, 1933 2,169,581 Dadian Aug. 15, 1939 2,234,813 Tomaino Mar. 11, 1941 2,310,541 OBrien et a1 Feb. 9, 1943 2,415,372 Salt et al. Feb. 4, 1947 2,516,636 Mercy July 25, 1950 2,633,728 McKendree Apr. 7, 1953 2,656,701 Hartenbach Oct. 27, 1953 FOREIGN PATENTS 430,895 Great Britain Iune 26, 1935 515,989 Germany Jan. 16, 1931 596,249 Great Britain Dec. 31, 1947 

